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Medium Speed Engine Services

Specialist maintenance, overhaul, and repair coordination for medium-speed marine diesel engines operating at 300–1,000 RPM.

What Are Medium Speed Marine Engines?

Medium-speed marine engines operate between 300 and 1,000 RPM and are the primary power source for cargo ships, tankers, large ferries, and offshore vessels. With bore sizes ranging from 200mm to 600mm and power outputs from 1 MW to over 20 MW, these engines are precision-engineered systems that require specialist knowledge for maintenance and overhaul.

Proper maintenance planning is critical. A single unscheduled engine failure on a commercial vessel can cost hundreds of thousands in lost revenue, emergency repair, and off-hire time. Our team helps operators stay ahead of wear patterns with structured service scopes, clear documentation, and coordinated parts supply.

Service Scope

What We Cover

Complete Engine Overhauls

Full disassembly, inspection, and precision rebuild of medium-speed marine diesel engines.

Piston & Liner Replacement

Cylinder liner honing, piston ring replacement, and clearance verification for optimal sealing.

Crankshaft Inspection & Grinding

Deflection measurements, journal grinding, and crankshaft alignment verification.

Fuel Pump & Injector Servicing

High-pressure fuel pump overhaul, injector nozzle testing, and fuel timing calibration.

Governor & Control Calibration

Speed governor adjustment, load-sharing calibration, and control system verification.

Bearing Inspection & Replacement

Main and connecting rod bearing inspection, clearance measurement, and replacement coordination.

Exhaust Valve Overhaul

Valve seat grinding, spindle inspection, hydraulic actuator testing, and valve cage reconditioning.

Engine Alignment & Foundations

Laser alignment, chock replacement, foundation inspection, and vibration analysis.

Performance Data

Medium Speed Engine Comparison

RPM ranges, power output, and bore sizes across common medium-speed engine platforms.

Wärtsilä 32
720–750 RPM3.5–9.3 MWBore: 320 mm

Cargo, Ferries

Wärtsilä 46
500–600 RPM5.7–18.5 MWBore: 460 mm

Tankers, Offshore

MaK M32C
600 RPM3.6–9.0 MWBore: 320 mm

Cargo, Ferries

MaK M43C
500 RPM5.4–10.8 MWBore: 430 mm

Large Cargo

Bergen B32:40
720–750 RPM3.6–8.0 MWBore: 320 mm

Commercial

Operating range: 300–1,000 RPMPower: 1 MW – 20+ MW

Cost Analysis

Why Scheduled Maintenance Wins

Proactive maintenance dramatically reduces total cost of ownership compared to reactive repair-only approaches.

Scheduled Maintenance

98%

Uptime

$80–120K/yr

Annual Cost

0.2/year

Incidents/yr

Reactive Repair Only

88%

Uptime

$250–400K/yr

Annual Cost

2.4/year

Incidents/yr

Annual Maintenance Cost

Scheduled$80–120K
Reactive$250–400K

Engine Uptime

Scheduled98%
Reactive88%

Unplanned Downtime Risk

ScheduledLow
ReactiveHigh

* Figures based on industry averages for medium-speed marine engines in commercial vessel operations. Actual costs vary by engine type and operational profile.

Brands We Service

Medium Speed Engine Platforms

MTU

Series 8000 medium-speed marine platforms

Cummins

QSK60 and QSK78 medium-speed engine series

Deutz

Medium-speed marine diesel and gas engines

Caterpillar

3600 series and MaK medium-speed engines

Volvo

D16 and large-bore Penta marine platforms

Wärtsilä

W20, W26, W31, W32, W46 engine platforms

Request a Service

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